Effective weld penetration depth

Welding in the World. The challenge to predict variations in penetration depth in one-sided fillet welds during robotized gas metal arc welding has been addressed by a pilot investigation of technical possibilities and limitations. The main cause for the variation in penetration depth is considered to be variation in joint gap size. Special attention has been paid in order to adopt the experimental conditions to conform to industrial welding conditions.
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Weld Fusion vs. Weld Penetration

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Depth of Penetration

I have heard some people say that with all welding, you must have deep or maximum penetration into the base plate in order for a weld to be strong. If you have shallow penetration, the weld is weaker. The deepest possible weld penetration is always best. Are these statements accurate? To keep the article fairly short, the discussion will be limited to arc welding, two common types of weld joints T and butt and two common types of welds fillet and groove. See examples in Figure 1.
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A probabilistic model of weld penetration depth based on process parameters

In welded structures using robotized metal active gas MAG welding, unwanted variation in penetration depth is typically observed. This is due to uncertainties in the process parameters which cannot be fully controlled. In this work, an analytical probabilistic model is developed to predict the probability of satisfying a target penetration, in the presence of these uncertainties. The proposed probabilistic model incorporates both aleatory process parameter uncertainties and epistemic measurement uncertainties. The latter is evaluated using a novel digital tool for weld penetration measurement.
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